We at M.B. WIRE INDUSTRIES having gained vast experience over the years, share with our customers some of the the common stitching errors with their solutions given below.

 
STITCHING ERRORS
  
HOW TO CORRECT THEM
faults_01
 Perfect Stitch.   M.B. Stitching Wire
faults_02
 One leg too short.   Incorrect wire feed, undue brake on wire spool, wrong setting of wire feed.
faults_03
 One leg too long.   Too much wire feed, wrong adjustment of feed lever.
faults_04
 Crumpled staple crown.   Wire of no penetrating force, change for stronger wire.
 faults_05 One leg breaks at bending angle.   Wire too brittle or hard, edges of driver too sharp.
faults_06
 Staple crown not flushed, legs crumpled.   Arm too low, or wire too soft or too thin.
faults_07
 Both legs short.   Adjust the length of wire by resetting with the help of feed adjusting screw.
faults_08
 Both legs squeezed back.   Replace loop bar or formes.
faults_09
 One leg squeezed upward.   Damage to driver (corner broken)
faults_10
 Crown of staple bowed, staple not clinched correctly.   Wrong setting of stitching thickness, set the arm.
faults_11
 Staple legs not fully closed.   Set the push bar.
faults_12
 One leg not clinched.   Clinchers, back plate push bar damaged.
faults_13
 Clinching pressed through board.   Push bar too high.
faults_14
 Burr on wire ends.   Blunt cutters or cutters not sliding with cutting tube.
faults_15
 Bowed staple crown, not flush clinching.   Wire too hard, Replace the wire.
faults_16
 Side deflected shank.   Damaged back plate or back plate out of the line with head.
faults_17
 Wire buckled between cutting tube and feeder.   Wrong size of wire, short feeding, bad cut off, wire intermingled in coil, excessive wear of wire guide, loop bar, wire holder.